CNC Manufacturing Team Lead - Aerospace

This role is a working lead, fully responsible for all requirements of a CNC machine operator. The ideal candidate will meet all of the criteria for an experienced Level III or IV CNC machine operator and is a skilled craftsperson who is capable of setting up and operating precision CNC machining centers.

 Essential Job Functions

To perform this job successfully, an individual must be able to perform each essential duty. Reasonable Accommodations may be made to enable qualified individuals with disabilities to perform the essential functions.

• Oversees personnel in assigned department/area;  assists with training and assimilating new operators, and with developing improved knowledge and skills for experienced operators  
• Ensures all safety and security practices are followed; utilizes all required PPE and ensures PPE is utilized by other operators
• Immediately reports illnesses, injuries, or other safety incidents that occur in the work area; may participate in completing accident investigations; may transport injured workers for evaluation and medical treatment
• Ensures established production schedule and priorities are followed; immediately escalates maintenance or other issues that negatively impact production schedule and coordinates with Supervisor(s) or Manager to resolve issues and reprioritize work as appropriate
• Coordinates with other shift personnel to assure proper transition between shifts
• Sets up and operates automated CNC Vertical and horizontal machines
• Accurately locates/identifies the X, Y, Z axes on Vertical and Horizontal machines
• Uses indicators to verify the flatness and straightness of fixturing and tooling
• Performs daily point checks on assigned machines and reports concerns to supervisor; may initiate maintenance requests if appropriate
• Meets departmental/company goals and objectives promptly (i.e., efficiencies, scrap control, time motion, and setup time reductions)
• Accurately interprets product blueprints, drawings, sketches, setup sheets, and other work instructions
• Uses scales, calipers, micrometers, and height gauges to determine that the part is being machined to the proper specifications; follows established procedures for documenting non-conforming product
• Completes complex rework on machined parts as required; repairs fixtures as needed
• Removes and replaces dull cutting tools, following designated safety protocol and instructions
• Mounts, installs, aligns, and secures tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments
• Listens to machines during operation to detect irregular sounds (i.e., dull cutting tools or excessive vibration); adjusts machines to compensate for problems and notifies lead or supervisory personnel as appropriate
• Adjusts machine feed and speed, changes cutting tools, or adjusts machine controls when automatic programming is faulty or if machines malfunction
• Stops machines to remove finished workpieces or to change tooling, setup, or workpiece placement according to required machining sequences
• Lifts workpieces to machines manually or with hoists or cranes
• Transfers programs from servers to computer numerical control (CNC) modules, using computer network links
• Enters control instructions into machine control units to start operation
• Troubleshoots production issues and program edits
• Monitors and adjusts/controls coolant systems as needed
• Sets up future jobs, performs inspections or part checks, cleans the work area, or performs other duties while the machines are operating
• May deburr machined parts as required for work in process
• Completes assigned internal training for CNC Operators, Leads, and other periodic retraining or recertification
• Communicates verbally (English) and follows verbal and written instructions
• Performs other tasks and/or assignments as required
• Regular attendance on-site at the workplace is required

This role is identified as requiring ITAR (International Traffic in Arms Regulations) compliance; therefore, qualified candidates must meet the definition of a U.S. Person (per EAR Part 772 and ITAR 120.15):

• An individual who is granted U.S. citizenship, or
• An individual who is granted U.S. permanent residence (i.e., a "Green Card" holder), or
• An individual who is granted status as a "protected person"

Required Education and Work Experience

• High School diploma or GED equivalent
• Vocational training/certification in machining
• A minimum of six (6) years of experience in a manufacturing role utilizing CNC machines or similar automated equipment
• Previous experience operating 3, 4, and 5-axis CNC machines such as Toyoda, Okuma, Bertsche, Fadal, Mori-Seiki, Mazak, Makino, or OKK vertical and horizontal machinesOther Required Skills and Abilities

Other Required Skills and Abilities

• A valid Driver's license and an acceptable safe driving record 
• Experience reading & accurately interpreting shop blueprints, sketches, and other technical information/instructions is required
• Demonstrated basic math skills (add, subtract, multiply, divide, fraction conversions)
• Experience using mics, calipers, height gauges, and other precision measuring equipment is required
• Experience using indicators to verify the flatness and straightness of tooling and fixturing
• Experience in troubleshooting production issues and program edits
• A history of consistent employment without unexplained or significant gaps or frequent job changes is expected

Physical Demands and Work Environment

To perform the essential functions of the role, employees must be able to perform the following activities with or without reasonable accommodations:

• Regularly stand and walk throughout the facility, and stand for long periods to perform job duties
• Regularly lift, carry (short distances), and push/pull up to 100 pounds using peer assistance and/or other lifting & material handling equipment
• Occasionally reaches overhead and reaches out or down to perform duties
• Frequently climb steps, stairs, or ladders
• Occasionally bend, crawl, stoop, squat, or kneel
• Frequently uses hands or fingers to manually inspect parts, tighten hardware & fixtures, and operate machine and material handling controls
• Accurately distinguish colors to respond to sensors, indicators, and color-variable dashboards
• Visual acuity to interpret readings on gauges and other measuring devices

Working Conditions

Work is performed in a manufacturing shop environment where working conditions may vary significantly; the employee will be exposed to:

• Excessive noise (hearing protection required)
• Dust, smoke, mist, fumes/vapors (regularly)
• Extreme temperatures (occasionally)
• Hazardous equipment, including forklifts, hand tools, cranes or other lifting devices, and other equipment used in a machine shop environment (continually)

The use of PPE, including hearing protection, eye and hand protection, and safety footwear is required.