Quality Engineer

SUMMARY: 

Designs and installs quality control processes, sampling systems, procedures and statistical techniques. Designs specific testing mechanisms, equipment and devices. May train hourly, exempt, and non-exempt staff in quality applications.  Partners closely with Engineering, Manufacturing Engineering and Operations to design quality into production processes, drives root cause analysis and corrective action for internally-generated nonconformances. This is the QE focus area most embedded on the shop floor.

•    Lead root cause analysis and corrective action investigations (8D, 5-Why, fishbone/Ishikawa) for nonconformances originating in internal manufacturing      process /products.  
•    Develop and maintain Control Plans and Process FMEAs for new and existing production processes.
•    Support New Product Introduction (NPI) by participating in design reviews and developing process control and quality-planning strategies for new work.
•    Partner with Manufacturing Engineering on tooling, fixture, and process-change qualifications.
•    Track and report internal quality metrics by process/work center: first-pass yield, scrap/rework, and cost of poor quality (COPQ).
•    Support internal ISO 9001:2015 audits as the technical subject matter expert for production process controls.
•    Patrols and monitors work areas, examining tools and equipment in order to detect unsafe conditions or violations of procedures or safety rules.
•    Ensures adequate and continuous controls are exercised over all assigned activities affecting environmental health and safety, as well as quality.
•    Continuously reviews the economics of the quality program and makes recommendations.