Manufacturing Engineer

COMPANY OVERVIEW:

USA Industries, LLC. (USAI) is an ISO 9001:2015 certified, American manufacturer. USAI exists to rapidly deliver essential products and innovative solutions to its customers. The company specializes in the design, production, and supply of Piping Isolation & Testing Products, Flow Measurement Products, Heat Exchanger Tools, and Tube Plugs. Our products are critical to safe and effective construction, maintenance, and repair of piping systems and heat transfer equipment found in refineries, petrochemical and chemical plants, power plants, and other industrial processing and commercial facilities throughout the world. We support our customers 24/7/365 during their construction projects, turnarounds, shutdowns, routine maintenance, and emergency repairs. USA Industries boasts an established product line, multiple patents, in-house engineering/design, state-of-the-art machines, and unrivaled customer service. 

At USA Industries, we believe an accountable workplace is built upon a foundation of trust. We support one another and value open, honest communication. We meet the needs of each other and our customers through collaboration and creative solutions.

USAI differentiates itself as a leading designer, manufacturer, and supplier through the innovation, responsiveness, and professionalism of its employees. At USAI, each employee brings unique ideas and experiences to the organization while gaining new, valuable knowledge and skillsets. Every individual at USAI is an integral part of a unified team, focused on continuous growth of the organization under its mission, vision, and values.

JOB SUMMARY:

As a Manufacturing Engineer at USA Industries, you will play a pivotal role in optimizing and advancing our manufacturing processes to ensure efficiency, quality, and adherence to industry standards. This dynamic position requires a blend of engineering expertise and hands-on involvement in various aspects of the production cycle, aimed at enhancing overall productivity and product excellence.

 Your primary responsibility will be to oversee the manufacturing processes from conception through to execution, leveraging your engineering knowledge to optimize current product lines and drive continuous improvement initiatives. Attention to detail is crucial as you analyze manufacturing processes, materials, and design specifications to ensure our products not only meet but exceed industry standards for performance and reliability. Additionally, you will uphold strict adherence to product dimensions and tolerances specified in engineering drawings, ensuring consistency and precision across all manufacturing processes. Your collaborative and team-oriented approach will be instrumental in achieving production goals and maintaining the highest standards of quality throughout our operations.

 Joining USA Industries as a Manufacturing Engineer offers more than a job; it presents an opportunity for significant professional growth and development. Under the mentorship of seasoned industry professionals, you will contribute to the ongoing success of a company renowned for its commitment to innovation, professionalism, and employee well-being.

  JOB DUTIES AND RESPONSIBILITES:

• Embrace and exemplify company’s core values of Trust, Support, Communication, Collaboration, and Creative Solutions.
• Collaborate with procurement and purchasing teams to optimize material flow and inventory management, ensuring timely availability of materials for production. 
• Utilize CAD software to design product builds and develop comprehensive job travelers for production processes.
• Conduct cost analysis studies to identify opportunities for cost reduction without compromising quality or performance.
• Assist in budget preparation and monitoring for manufacturing projects, ensuring financial goals are met while maintaining operational efficiency. 
• Lead initiatives to implement new technologies and systems, conducting feasibility studies and ROI analysis to justify investments. 
• Design and oversee the manufacturing of all in-house machining fixtures, including CNC/VTL setups, drills, saws, and other specialized equipment.
• Assist in developing in-process check fixtures, providing detailed work instructions and conducting thorough tooling reviews.
• Assess operational risks and develop contingency plans to mitigate disruptions in production or supply chain.
• Assist in creating and implementing robust business continuity strategies to maintain operations during unforeseen events or emergencies. 
• Drive the development and installation of direct and indirect labor standards through detailed time studies and analysis.
• Develop and implement a labor tracking system to monitor manpower utilization and facilitate line balancing efforts for improved efficiency.
• Analyze process constraints and conduct cycle time analyses to identify areas for improvement.
• Research efficiency enhancements and develop proposals for continuous improvement initiatives.
• Oversee and implement improved procedures and new equipment installations to enhance manufacturing processes.
• Review proposed changes in plant layout, processes, material handling, and routing, collaborating closely with cross-functional teams.
• Partner with Sales, Operations, Quality, and Planning departments to resolve issues and ensure alignment on manufacturing goals and timelines.
• Coordinate with Quality Assurance (QA) on documentation tasks and support annual ISO audits and internal QA audits.
• Maintain accurate documentation of manufacturing processes, equipment specifications, and operating procedures. 
• Train team members as needed in new or improved manufacturing procedures to ensure consistent implementation and adherence.
• Support manufacturing capital project and production planning and execution, ensuring alignment with strategic objectives and budget constraints.
• Evaluate safety procedures and proactively reduce safety hazards throughout the facility, promoting a culture of safety awareness and compliance.
• Support new product and process developments, applying expertise to optimize workflows and ensure manufacturability.
• Apply statistical analysis tools to troubleshoot process issues, perform process capability studies, and implement necessary changes to improve product quality and consistency.
• Provide technical support to production teams, troubleshooting process, equipment, or tooling issues to minimize downtime and optimize throughput. 
• Support the Quality Assurance (QA) group in reviewing and developing manufacturing methods and quality standards to meet customer requirements.
• Lead by example in adhering to safety protocols and promoting safe work practices among team members to ensure a secure and healthy work environment.
• Lead cross-functional project teams to drive major manufacturing initiatives, coordinating activities across departments and ensuring alignment with strategic goals.
• Communicate project status, milestones, and challenges to senior management and stakeholders, providing regular updates and recommendations for improvement. 
• Execute various tasks, as assigned by your manager, supervisor, or company officer; whether within your standard duties or as requested beyond regular responsibilities.

 QUALIFICATIONS:

Education

• Bachelor’s degree in mechanical or related engineering field required.

 Work Experience

• 2 – 3+ years of previous mechanical, manufacturing, and/or industrial engineering experience in an industrial manufacturing process environment.

 Skills

• Knowledge of Epicor is highly recommended.
• Experience with BOMs and MOMs for MRP preferred.
• Proficiency in engineering principles including but not limited to structural mechanics, hydraulics, heat transfer, electricity, ergonomics, and data management.
• Proficiency in software applications including 3D CAD (Pro Engineer Wildfire 2.0 or 4.0, AutoCAD, and Solid Works), Microsoft Excel, Word, and Power Point, as a minimum.
• Knowledge of designing tube plugs and other flow control products and instruments is preferred.
• Experience with disciplined experimentation and root cause analysis – e.g. DOE, A3, 8D preferred.
• Experience with using Lean tools and other continuous improvement tools: Pull flow, one-piece flow, kaizen, takt time, load leveling, pull systems (kanban), setup reduction, value stream mapping, and visual factory preferred.
• Experience with high pressure equipment design and testing is a must.
• Possess a comprehensive knowledge of current engineering methodologies, standards, innovative approaches, and deep understanding of industry best practices. 
• Knowledge of production processes and flow of product.
• Familiarity with standard engineering concepts, practices, and procedures with CNC machines and other manufacturing shop machinery is essential.
• Aptitude and passion for analysis and technical problem solving.
• A personal drive for continuous improvement and the ability to motivate improvement in others.
• Strong analytical and problem-solving skills.
• Excellent communication and interpersonal skills.
• Knowledge of industry regulations and safety standards.
• Ability to work collaboratively in a fast-paced manufacturing environment.

 Physical Requirements

• Must be able to sit at a desk or stand for long periods of time.
• Ability to lift, carry, bend, stoop, push, and pull.
• Good visual acuity to process reports and review drawings, designs, or blueprints – cannot be colorblind.
• Moderate physical effort- working frequently with average weights of ten to fifty pounds or continuously with lighter weights. Must be able to lift fifty pounds independently.
• Good eye/hand/foot coordination.
• Ability to work in cold, hot and/or dusty environment, with noisy conditions.
• Must be able to become forklift certified.