Coating and Lining Operator I-Night Shift

SUMMARY OF JOB PURPOSE:

The C&L Operator (Ringer) is primarily responsible for prepping pipe and cement finishing of pipe in the coating and lining department. Under ongoing supervision, installs and removes rings from product, applies cement patch, loads and unloads pipe, mixes raw materials, grinds and modifies product. 

ESSENTIAL FUNCTIONS AND MAJOR RESPONSIBILITIES:

• Helps load, unload, and move products, materials and equipment safely and efficiently on vehicles.

• Installs and removes rings on pipe.

• Ensures rings are inspected and maintained properly.

• Prepares vehicles and equipment for loads.

• Mixes cement and prepares material for patchwork.

• Performs cement labor as needed by lead person and/or supervisor.

• Ensures ISO procedures are performed correctly.

• Follows all safety and company policies/procedures and promotes a safe culture.

• Prepares pipe for coating.

• Finish cement.

• Counts and marks all materials.

•  Inspect pipe before and after pipe is coated and or lined.

• Regular, reliable, and predictable attendance.

• Performs other duties as assigned by the lead or supervisor.

 SECONDARY RESPONSIBILITIES:

• May provide support to the Shipping Supervisor and Lead in the preparation, application and finishing of cement lined steel pipe.

 WORK HOURS / SHIFT

• Work hours vary or change based on operational needs.

• Must be able to work on Saturdays and overtime as required. 

KNOWLEDGE, SKILLS, ABILITIES:

• To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Must have ability to maintain crane certification

• Must be able to operate large industrial forklift, skip loader/grader equipment safely

• Ability to use hand held radios for communicating

• Reading gauges and watching guides

• Ability to read preventive maintenance forms, instruction manuals, pipe numbers, markings, tape measure, simple instructions, correspondence and memos

• Ability to calculate peak and rigging loads

 EDUCATION / EXPERIENCE 

• High school diploma or equivalent preferred.

• Experience operating large industrial equipment preferred.

• One to two years’ experience in a heavy manufacturing environment is preferred.

C&L OPERATOR I – this level of Operator is responsible for loading and unloading cement and pipe products, along with being able to operate a crane.  Individuals in this position operate, work with and are around large industrial equipment.  Training is provided and duties are routinely carried out under close supervision; however, close supervision is not always available for routine and repetitive tasks, and these tasks can be carried on without difficulty once they are learned.  As work experience is gained, employee may be assigned to more advanced tasks that include more responsibility.

C&L OPERATOR II – this level of Operator is responsible for performing duties described for a C&L Operator I.  The qualifications and experience of this level of operator must be at an intermediate level.  Duties are carried out under limited to close supervision.  As additional work experience is gained, the employee may be assigned to tasks that are more difficult in nature and require more responsibility.

C&L OPERATOR III – this level of Operator is responsible for performing duties described for a C&L Operator II.  This level of operator requires advanced training, qualifications and experience.  Duties are routinely carried out under minimal supervision.  Employees in this position may be responsible for providing on-the-job training (OJT) to new employees.

PHYSICAL DEMANDS/WORK ENVIRONMENT:

The physical demands described here are representative of those that must be meet by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Project timelines and work volume / deadlines may often require working outside of standard office hours, weekend, or evening work.

Regular, reliable and predictable attendance is necessary in order to perform the essential functions of this position. 

Physical Activity:

Over 2/3 of the time:

• Walking:  Moving about to accomplish tasks, particularly for long distances or moving from one work site to another.

• Talking: Expressing or exchanging ideas by means of the spoken word; those activities where detailed or important spoken instructions must be conveyed to other workers accurately, loudly, or quickly.

• Communicating: Expressing or exchanging ideas and information accurately, in written or diagram form.

• Hearing:  Perceiving the nature of sounds at normal speaking levels with or without correction, and having the ability to receive detailed information through oral communication, and making fine discriminations in sound.

• Repetitive motions:  Making substantial movements (motions) of the wrists, hands, and/or fingers such as typing. Twisting and tightening.

• Lifting:  Raising objects from a lower to a higher position or moving objects horizontally from position to position. (This factor is important if it occurs to a considerable degree and requires the substantial use of the upper extremities and back muscles.)

Up to 2/3 of the time:

• Balancing:  Maintaining body equilibrium to prevent falling when walking, standing or crouching on narrow, slippery or erratically moving surfaces.  (This factor is important if the amount and kind of balancing the amount and kind of balancing exceeds that needed for ordinary locomotion and maintenance of body equilibrium.)

• Stooping:  Positions self to you may need to do this while picking up materials and/or tools  (This factor is important if it occurs to a considerable degree and requires the full use of the lower extremities and back muscles.)

• Kneeling/Crouching:  Position self to come to rest on knee or knees while performing the job.

• Crawling:  Moving about to position self to move on hands and knees or hands and feet.

• Standing/Sit:  Remaining upright in a stationary position, particularly for sustained periods.

• Pushing:  Using upper extremities to press against something with steady force in order to thrust forward downward or outward.

• Pulling:  Using upper extremities to exert force in order to draw, drag, haul or tug objects in a sustained motion.

• Grasping:  Applying pressure to an object with the fingers and palm to pick up material and/or tools.

Less than 1/3 of the time:

• Climbing:  Ascending or descending ladders, stairs, scaffolding, ramps, poles and the like, using feet and legs and/or hands and arms.  Body agility is emphasized. (This factor is important if the amount and kind of climbing required exceeds that required for ordinary locomotion.)

• Reaching:  Grabbing things from a distance above or from the side.

• Fingering:  Picking, pinching, typing or otherwise working, primarily with fingers rather than with whole hand or arm as in handling to typing.

• Feeling:  Perceiving attributes of objects, such as size, shape, temperature or texture by touching with skin, particularly that of fingertips.

Physical Requirements:

• Very heavy work:  Exerting in excess of 100 pounds of force occasionally, and/or in excess of 50 pounds of force frequently, and/or in excess of 20 pounds of force constantly to move objects. 

Visual Acuity:

• The worker is required to have visual acuity to perform an activity such as:  operating machines  such as lathes, drill presses, power saws and mills where the seeing job is at or within arm’s reach;  performing mechanical or skilled trades tasks of a non-repetitive nature such as ones by carpenters,  technicians, service people, plumbers, painters, mechanics, etc.

Vision Requirements:

Up to 2/3 of time, the worker is required to have:

• The worker is required to have close vision (clear vision at 20 inches or less)

• The worker is required to have distance vision (clear vision at 20 feet or more)

• The worker is required to have color vision (ability to identify and distinguish colors)

• The worker is required to have peripheral vision (ability to observe an area that can be seen up and down or to the left and right while eyes are fixed on a given point)

• The worker is required to have depth perception (three-dimensional vision, ability to judge distances and spatial relationships)

• The worker is required to have the ability to adjust visual focus (ability to adjust the eye to bring an object into sharp focus)

Weather Conditions:

Over 2/3 of the time:

• The worker is subject to outside environmental conditions:  No effective protection from weather.

• The worker is subject to both environmental conditions: activities occur inside and outside.

• The worker is subject to extreme cold:  Temperatures typically below 32 degrees for periods of more than one hour. (Consideration should be given to the effect of other environmental conditions such as wind and humidity.)

• The worker is subject to extreme heat:  Temperatures above 100 degrees for periods of more than one hour. (Consideration should be given to the effect of other environmental conditions such as wind and humidity.)

• The worker is subject to noise:  There is sufficient noise to cause the worker to shout in order to be heard above the ambient noise level.

• The worker is subject to vibration:  Exposure to oscillating movements of the extremities or whole body.

• The worker is subject to hazards:  Includes a variety of physical conditions, such as proximity to moving mechanical parts, moving vehicles, electrical current, working on scaffolding and high places, exposure to high heat or exposure to chemicals.

• The worker is subject to atmospheric conditions:  One or more of the following conditions that affect the respiratory system of the skin:  Fumes, odors, dusts, mists, gases or poor ventilation.

Less than 1/3 of the time:

• The worker is subject to inside environmental conditions:  Protection from weather conditions but not necessarily from temperature changes.

• The worker is subject to oils:  There is air and/or skin exposure to oils and other cutting fluids.

• The worker frequently is in close quarters, crawl spaces, shafts, manholes, small-enclosed rooms, small sewage and water line pipes, and other areas, which could cause claustrophobia.

Noise Levels:

Over 2/3 of the time:

• Loud noise (examples: metal can manufacturing department, large earth-moving equipment) 

• Very loud noise (examples: jack hammer work, front row at rock concert)

Up to 2/3 of the time:

• Moderate noise (examples: business office with computers and printers, light traffic)

Supervision Received:

• Close Supervision: The incumbent is assigned duties according to specified procedures and receives detailed instructions. Work is checked frequently.

Personal Protective Equipment is required when in the Plant, Yard or Construction Areas:

• Hard Hat

• Safety Glasses

• Steel-toed Boots

• Hearing Protection

• Reflective Vest