6C01 - MG Maintenance - MMC2 - SR. II MAINTENANCE MECHANIC

TITLE: Sr. II Maintenance Mechanic

POSITION OBJECTIVE: Perform duties required to maintain and repair polyethylene blown film extrusion lines with conveying and winding equipment and multi-lane bag machines with auto pak equipment. Familiar with standard concepts, practices and procedures in mechanical and electrical related field.

QUALIFICATIONS:

• Minimum of 3 years mechanical and/or electrical experience maintaining industrial equipment or equivalent 
• Ability to work shift work, weekends and 12 hour shifts
• High School diploma or equivalent, preferred
• PC skills/aptitude in Microsoft Office (Word, Excel), Internet Explorer, preferred
• Ensure consistent, dependable attendance and demonstrate a willingness to accommodate non-standard work hours as necessary.
• Capable of effectively managing job-related stress and fostering productive workplace interactions.

JOB RESPONSIBILITIES:

• Read the following types of prints: Electrical, machine, building and flow control diagrams.
• Work from blueprints, sketches, manuals, extremely close specifications and instructions from maintenance supervisor.
• Design and build complex parts, frames and stands.
• Cut out square and parallel openings in guards and panels.
• Build electrical panels from as built prints.
• Arc, MIG, TIG welding, sweat copper and solder.
• Perform precise mechanical adjustments and repairs and dismantle devices to remove and replace defective parts.
• Rebuild mechanical parts and equipment.
• Perform preventative maintenance on extruders and bag machines according to close specifications and standardized procedures
• Communicate with appropriate production personnel regarding mechanical problems and provide technical assistance as required. 
• Detect and report any unusual conditions or defective equipment to maintenance supervisor.  Notify electrical supervisor of any major electrical problems.
• Evaluate and make recommendations for machine improvement and upgrades.
• Maintain work area and equipment in a clean and orderly condition. Follow prescribed safety rules and regulations.
• Operate forklift, scissor lift, knuckle lift, bucket truck, flat bed truck, box truck, forklift boom, Drexel forklift and have the ability to back up trailers.
• Troubleshoot rotary and piston type compressors, PM air compressors. Troubleshoot air dryers and know how to repair and service oil/water traps.
• Replace, rebuild and troubleshoot water pumps.
• Calculate gear ratios.
• Work with close tolerances.
• Design pneumatic controls.
• Thread pipe.
• Calculate wire size required for different amp circuits.
• Understand voltage and amp rating used on SO cords.
• Troubleshoot live electrical circuits on bag machines, auto packs, binders, ultra-sonics, cartoning machines, and case sealers.
• Troubleshoot and replace parts on winders, color lines, and printing press.
• Turn on or off extruder feed hoppers by going inside live electrical feed hopper control panels.
• Troubleshoot live electrical circuits on air conditioning units and water chillers.
• Adjust extruder treater electrodes.
• Remove and replace die heater bands.
• Repair and rebuild bag machine hot knives.
• Understand the grounding requirements for electrical panels, panel doors, electrical covers and guards.
• Replace bearings and motor brushes.
• Clean commutator, check for out of balance condition, align motor pulleys, level motor bases and check motor current and motor size for appropriate applications.
• Set Omron cam control.
• Calibrate pressure controls.
• Calibrate fpm indicators.
• Program HMIs.
• Program AC/DC drives.
• Must have regular, reliable attendance and willing to work outside the regular schedule as required.
• Willing to handle job stress and interact with others in the workplace